FMT | FMB | Uni Magdeburg Research

Modular Peristaltic Surface Conveyor

The modular peristaltic surface conveyor enables the transportation and separation of flexible packages using a membrane that is manipulated by actuators.

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ALICON

The Alicon measurement system enables the measurement of carrying roller alignment and can help reduce belt mistracking. For more information, please contact: Lisa Wonner

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Powder Conveying for Microgravity

Powder conveyors have traditionally only functioned under gravitational conditions. To enable Laser Metal Deposition (LMD) processes in microgravity, a powder conveyor specifically designed for microgravity environments has been developed using DEM and CFD-DEM simulations. This innovative approach ensures the efficient transport of powder materials in the absence of gravity, making it possible to conduct LMD processes in space or other low-gravity environments.

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ENORM

By integrating novel sensors into the PU layer, the wear of composite carrying rollers can be monitored. This allows for early detection of damage to the carrying rollers, preventing failures of the belt conveyor system.

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Innovative Composting Solutions

Innovative modeling integrates DEM-controlled particle dynamics and CFD-based gas transport analysis to enable environmentally friendly industrial composting solutions.

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Belt Mistracking

The goal of the research project on belt mistracking is to further develop and validate a simulation model that can accurately represent belt mistracking in conveyor systems. This model aims to improve the understanding of how mistracking occurs and its impact on system performance, ultimately contributing to more efficient and reliable conveyor operations.
Coupled DEM-FEM Simulation Method

The Finite Element Method (FEM) allows component stresses to be simulated even before a prototype is created. Dynamic loads can be reliably simulated using the Discrete Element Method (DEM). By coupling DEM and FEM, it is possible to simulate both the behavior of bulk materials (using DEM) and the mechanical response of structures (using FEM) in a unified model. This coupled approach provides a more comprehensive and accurate representation of real-world scenarios, enabling better design and optimization of material handling systems and components.
Optimization of Bucket Elevators

Bucket tipping, caused by the dynamic behavior of the buckets when transitioning from a circular to a linear motion, is a fundamental issue when using bucket elevators with high conveyor speeds. Addressing this challenge is essential for optimizing the performance and stability of bucket elevators, especially when operating at high speeds, to ensure efficient and reliable material transport.

Research

The Chair of Material Handling focuses on innovative approaches in bulk material handling. The research areas include the application of the Discrete Element Method (DEM), experimental investigations, the use of IoT technologies in bulk material handling, and the simulation of material flow systems with bulk materials.

Our test facility provides space for large-scale, industry-oriented test setups. Currently, the following test rigs are available:

Belt conveyor test rig with a bulk material circulation system (15 m in length),
Circulating test rig (approx. 7 x 6 m) for the investigation of bulk material transport processes,
Test rigs for the determination and analysis of wear processes caused by bulk materials,
Crane simulator of the bridge crane located in the test facility.

Additionally, we have a specialized bulk material laboratory for examining the specific properties of bulk materials (including a Schulze ring shear tester) and a computer lab equipped with high-performance DEM simulation systems.

Laboratories and Testing Facilities

Last Modification: 17.01.2025 - Contact Person: Webmaster